Research Summary * MIT Researchers find a way to make glass that's anti-fogging, self-cleaning and free of glare

Researchers find a way to make glass that's anti-fogging, self-cleaning and free of glare

We all know that glass will reflect light.But some researchers from MIT will not agree this.A new way of creating surface textures on glass, developed by MIT researches virtually eliminates reflections, producing glass that is almost unrecognizable because of its absence of glare — and whose surface causes water droplets to bounce right off, like tiny rubber balls.The new “multifunctional” glass, based on surface nanotextures that produce an array of conical features, is self-cleaning and resists fogging and glare, the researchers say. Ultimately, they hope it can be made using an inexpensive manufacturing process that could be applied to optical devices, the screens of smartphones and televisions, solar panels, car windshields and even windows in buildings.Other applications could include optical devices such as microscopes and cameras to be used in humid environments, where both the antireflective and anti-fogging capabilities could be useful. In touch-screen devices, the glass would not only eliminate reflections, but would also resist contamination by sweat.Ultimately, if the cost of such glass can be lowered sufficiently, even car windows could benefit, Choi says, cleaning themselves of dirt and grit on the exterior surface of the windows, eliminating glare and reflections that can impair visibility, and preventing fogging on the interior surface. The surface pattern — consisting of an array of nanoscale cones that are five times as tall as their base width of 200 nanometers — is based on a new fabrication approach the MIT team developed using coating and etching techniques adapted from the semiconductor industry. Fabrication begins by coating a glass surface with several thin layers, including a photoresist layer, which is then illuminated with a grid pattern and etched away; successive etchings produce the conical shapes. The team has already applied for a patent on the process.

Since it is the shape of the nanotextured surface — rather than any particular method of achieving that shape — that provides the unique characteristics, Park and Choi say that in the future glass or transparent polymer films might be manufactured with such surface features simply by passing them through a pair of textured rollers while still partially molten; such a process would add minimally to the cost of manufacture.The researchers say they drew their inspiration from nature, where textured surfaces ranging from lotus leaves to desert-beetle carapaces and moth eyes have developed in ways that often fulfill multiple purposes at once. Although the arrays of pointed nanocones on the surface appear fragile when viewed microscopically, the researchers say their calculations show they should be resistant to a wide range of forces, ranging from impact by raindrops in a strong downpour or wind-driven pollen and grit to direct poking with a finger. Further testing will be needed to demonstrate how well the nanotextured surfaces hold up over time in practical applications.

References:1) ACS Nano Journal